Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23

SERVICE MANUAL NUMBER 23
CHARGING SYSTEM
2.
Test rotor field circuit for grounds  (Test 2), using an ohmmeter (set on R x1  scale) as
follows:
a.   Connect one lead of ohmmeter to either slip ring and the other lead to rotor shaft or
pole pieces.
b.   Meter should indicate no continuity (meter should not move).
c.   If continuity does exist, complete rotor assembly must be replaced.
IMPORTANT: If alternator has  output at low speeds, but no  output at high speeds,
rotor  field winding  may  be shorting  or  grounding out,  due  to centrifugal  force.
Replace rotor if all other electrical components test good.
STATOR
IMPORTANT: Stator leads MUST BE disconnected from rectifier for this test.
1.
Test stator for grounds (Test 1), using an ohmmeter (set on R x1 scale) as follows:
a.   Connect one lead of ohmmeter to one of the stator leads and the other lead to stator
frame. Be sure that lead makes good contact with frame.
b.   Meter should indicate no continuity (meter should not move). If continuity does exist,
stator is grounded and must be replaced.
2.
Test for opens in stator (Test 2), using an ohmmeter (set on R x1 scale) as follows:
a.   Connect ohmmeter between each pair of stator windings (three different ways).
b.   Continuity should be present in all three cases (meter should move). If it does not,
one or more of the windings are open and stator must be replaced.
a
b
b
b
72833
Testing Stator
a  - Test 1
b  - Test 2
3.
A short in the stator is difficult to detect without special equipment, because of the low
windings resistance. If all other electrical components test out good, and alternator fails
to  produce rated  output, stator  probably  is shorted  and  should be  replaced. Also,
examine stator for heat discoloration, as this usually is a sure sign of a short.
90-861326--1
MARCH 1999
Page 4C-21
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23 SKU UPC Model
Matt on Apr 08, 2015.

Just need the manual. Wrote review. Can't technically review what I haven't seen yet...


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